A review of the influence of grinding conditions on resulting …

The final fine grinding was carried out under different grinding conditions so that microstructural changes occurred in the cold workpiece material due to friction heat generated in the contact zone and to heat conduction. The microstructural changes are accompanied by volume changes, which results in changes of the size and variation of ...

Grinding worm wear evaluation and its influence on gear surface

3.1 Evaluation of grinding worm wear status 3.1.1 Grinding worm surface. After the finished grinding process for spur gear at a normal stock of 0.30 mm and a shifting value of 0 mm/mm, part of grinding worm was removed from the wheel and it is shown in Fig. 3.By analyzing the stuck chips on the grinding worm surface, it can be concluded …

Investigation of the effect of vibration characteristics on the

The machining quality of the blade tip has a great influence on the service performance and life of the aero-engine blade. The recent paper investigates the effect of vibration during the grinding process of the GH4169 nickel-based superalloy blade tip. Moreover, this paper proposes a theoretical model to link the unbalance of the grinding …

Experiment study on the corrosion resistance of the surface …

The electrical grinding method improves oxide formation on the finished surfaces, thereby realizing finished surfaces with extremely thick and stable oxide layers. Burkert et al. studied the influence of grinding treatment of stainless steels on the corrosion behavior 15. They found the variation of different grinding conditions have a ...

Analysis of grain tribology and improved grinding temperature …

1. Introduction. Grinding is a high-efficiency and low-cost finishing process. However, the grains on the grinding wheel surface are often cut with a negative rake angle, requiring more energy to remove the same volume of workpiece material compared with other machining methods (such as turning and milling) [1].The generated heat will …

The Influence of the Depth of Grinding on the Condition of the …

This paper describes the research on abrasive machining conditions and their influence on microhardness and residual stresses distribution in the technological surface layer of 20MnCr5 steel. The roughness of ground samples was also measured. Samples underwent a vacuum carburizing process (LPC) followed by high-pressure gas …

Effect of Freeze-Drying on Quality and Grinding Process of Food …

Grinding is important to the food industries as it helps to reduce the bulk density and improve the surface area, thereby creating a larger surface for chemical and biochemical reactions. However, the drying and grinding conditions during powder processing, greatly influence (separately) the quality attributes of the final powder product.

Investigation of grindability and surface integrity in creep feed

Based on the grinding process parameters and wheel types, the systematic experimental investigation of creep feed grinding GH738 was carried out on grindability and surface integrity. By comparing the grinding force and temperature, the influence law and formation mechanism of grinding conditions on surface integrity of grinding GH738 …

Partitioned abrasive belt condition monitoring based on a unified

Influences of grinding parameters on MRR. Generally, MRR is used to quantitatively evaluate BC. To investigate the influences of grinding force, belt speed and BC on MRR, experiments in terms of Table 4 were conducted and the results are displayed in Fig. 3.As the force increases from 20 to 80 N, MRR changes from 0.029 g/s to 0.223 …

Analysis of grinding mechanics and improved grinding

1. Introduction. Grinding is the most widely used high-efficiency and low-cost finishing process in the manufacturing industry. 1 During grinding, the interaction between the grinding wheel and workpiece generates grinding force at sliding, elastic/plastic deformation, and chip-forming stages. 2, 3 Grinding force is an important parameter to …

A study of the effect of grinding environment on the flotation of two

The experimental study on the grinding of two copper sulphide ores using the Magotteaux mill followed by batch flotation of the grinding product in the Magotteaux cell showed that the grinding environment has some influence on electrochemical parameters of the prepared pulp, particle size distributions of solid mass and Cu-metal …

Comprehensive investigation into the effects of relative grinding

Parthasarathy and S. Malkin [18] studied the effect of fluid flowrate conditions on the grinding behavior for both up and down grinding. Their experimental results indicated a lack of fluid reaching the contact region caused forces and roughness to increase in up grinding at low flowrate, while such effect was much less pronounced in down ...

A review of the influence of grinding conditions on …

Abusive grinding conditions contribute to blunting of abrasive grains, which produces a larger contact zone between the abrasive grains and the specimen surface, which in turn produces a stronger overheating of the thin surface layer.

Online prediction of grinding wheel condition and

Thus, the surface roughness model superimposed with the influence of grinding wheel condition has been described by the power signal. An exponential polynomial prediction model is proposed and formulated as Eq. (4). Using this model, R a is online controlled by the real-time monitored power signal.

Dressing of Grinding Wheels | SpringerLink

On the other hand, the topography of the wheel is itself influenced by the grinding conditions; therefore, after dressing an unstable initial grinding phase can occur. ... Jiao F et al. (2006) Ultrasonic dressing of grinding wheel and its influence on grinding quality. Key Engineering Materials 304–305: 62–65. CrossRef Google Scholar

Thermal influence on surface layer of carbon fiber reinforced …

However, in the case of wet grinding, the grinding temperature at the wheel contact area was smaller than the thermal alteration temperature of the matrix resin in this experimental condition. 3. In the case of dry grinding, the influence of grinding heat increased with increasing setting depth of cut, and the estimated heat-affected layer with ...

Effect of Cryogenic Grinding on Fatigue Life of Additively …

The results revealed that surface roughness could be reduced by about 87% under cryogenic condition over dry grinding. The fatigue tests carried out on the additive manufactured materials exposed a substantial increase of about 170% in their fatigue life when subjected to cryogenic grinding. Keywords: maraging steel, additive manufacturing ...

Influence of coolant conditions in ultrasonic assisted grinding of …

Ultrasonic-assisted face diagonal grinding offers significant potential for drilling ceramic materials in their sintered state with high accuracy [1–6, 9].The altered engagement conditions of tool and workpiece which occur due to the axial feed movement combined with ultrasonic vibration in the same direction can have advantages, …

Affecting factors, optimization, and suppression of grinding …

Plastic flow along the grinding marks is the classic characteristic of grinding metal and alloy. Bhaduri et al. [] evaluated the influence of applying ultrasonic vibration when creep feed grinding nickel-based superalloys.It was indicated that smearing and side flow/plowing of the workpiece material were evident along the grinding marks, which …

The Effect of Grinding Media on Mineral Breakage Properties

The breakage force generated by proper steel balls causes liberation fractures on the mineral interface and then realizes the main purpose of grinding . To study the influence of steel grinding ball sizes on the quality of ground products, this paper used steel balls of 8 different sizes under the same grinding conditions to obtain P80 ground ...

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